templine® - the heated hose series for demanding applications - protected by MASTERFLEX

Heated hoses are the ideal solution wherever fluids must be kept flowing through temperature control and a flexible connection between inlet and outlet is required. With high-quality materials and attention to details, templine® heated hoses are designed for reliable, continuous operation in the ...

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Heated hoses are the ideal solution wherever fluids must be kept flowing through temperature control and a flexible connection between inlet and outlet is required. With high-quality materials and attention to details, templine® heated hoses are designed for reliable, continuous operation in the most demanding industrial environments (chemical, pharmaceutical/food, wood, mechanical engineering, automation, etc.).

 

Structure

  • Inner basic hose assembly with hose and fittings according to your specification in lengths
    up to 50 m
  • Fluoropolymer-insulated, moisture-proof heating element up to max. 250 ° C in
    protection class I
  • Integrated temperature sensor according to your specification. Control with Winkler temperature controllers (accessories) or directly via your system
  • Outer jacket with high-performance spiral hoses from MASTERFLEX and indestructible elastomer end caps

Features and benefits

  • Uniform heat supply over the entire hose surface -> low temperature deviations and thus optimal protection for temperature-sensitive fluids
  • Highly efficient thermal insulation -> Reduction of energy consumption compared to conventional systems (up to 30%)
  • Outer jacket with spiral hoses from MASTERFLEX -> highly flexible and extremely bendable in all directions (360 °), torsion resistant
  • Ready-to-use with connection cable (and plug) -> immediate commissioning possible
  • Production to order of your configuration in any quantity from 1 piece -> Optimized techn. designs and flexibility in procurement

 

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Temperature controllers

Our product range extends from mechanical devices for simple control tasks to microprocessor-based devices for complex and critical processes. This wide choice allows optimum solutions for nearly every type of application. ...

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Our product range extends from mechanical devices for simple control tasks to microprocessor-based devices for complex and critical processes. This wide choice allows optimum solutions for nearly every type of application. Depending on requirements, the devices can be specially configured, extended or combined. We make it a strict rule to use only high quality components for all our equipment. The in-house development from software to hardware enables maximum flexibility with regard to the wishes of our customers.

 

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Heated Analysis Lines

are used in analytical equipment installed to monitor air pollutants and for process analysis in industrial facilities. The range of application also comprises engine test benches for the development of combustion engines as well as mandatory emission tests and vehicle certification. These heated lines enable the transport of ...

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are used in analytical equipment installed to monitor air pollutants and for process analysis in industrial facilities. The range of application also comprises engine test benches for the development of combustion engines as well as mandatory emission tests and vehicle certification. These heated lines enable the transport of gas samples from the sampling point to the gas treatment system and analyser without falsification of measuring values. They offer reliable service 24/7 over many years, even under tough conditions.
The accuracy and repeatability of sensors and instruments in analytical equipment crucially depends on the treatment of the sampling gas and thus on the correct heating of the measuring gas conduits in accordance with applicable standards and regulations. Therefore, the heating within an analysis system is an important component of the entire measuring unit. With support of the specialists from Winkler, you can easily find the perfect solution for your particular requirements.

 

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Heated Hoses

The heated hoses are used wherever a liquid, viscous or melted medium has to be transported from one place to another without loosing the temperature. ...

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The heated hoses are used wherever a liquid, viscous or melted medium has to be transported from one place to another without loosing the temperature. Heated hoses are designed for applications in bonding technology, filling and dosing systems, medical technology, chemical, pharmaceutical and food industry, extruder applications, as well as in research & development.

  •   pressure resistent and chemical resistent PTFE-inner house
  •   winded heat conducter with built-in temperature sensor
  •   multi layer insulation structure
  •   protective hose and end cabs according to the application
  •   connecting cable with multi pole plug

Advantages of our heated hoses

  •  high quality products, robuste structure, long durability
  •  large variety and adaption on the application
  •  always same quality

 

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Heating jackets and heating mats

Heating Jackets are employed in many areas of industry, in research, laboratories and experimental facilities as well as in production. They are used to heat, for example: columns, reactors, UHV facilities, valves, piping, flanges, containers, drums, gas cylinders, etc. ...

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Heating Jackets
Heating Mats

Heating Jackets are employed in many areas of industry, in research, laboratories and experimental facilities as well as in production. They are used to heat, for example: columns, reactors, UHV facilities, valves, piping, flanges, containers, drums, gas cylinders, etc. Heat input takes place via a heat conductor which is either crocheted into a carrier material or sewn on. Our heating jackets consist of glass fabric, glass yarn or silicate yarn. The heat conductor is either crocheted in or sewn on following a meander-type pattern. Thermal insulation is ensured by an insulating layer adapted to the operating temperatures. A robust outer cover, chosen specifically for the existing ambient and operating conditions, provides mechanical protection.

Advantages

  • A complete system tailored to the customer’s requirements, comprising heater, sensor, thermal insulation, electrical connection and closure using lace-up hooks or Velcro tape  
  • Heating across the entire surface so that the heat input is evenly distributed and the risk of local overheating is avoided  
  • Hand-made products precisely fitted to the model or original
  • Excellent workmanship combined with high-quality materials to guarantee a long service life

 

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Container Heaters and gas bottle heaters

Drum and container heaters are used to heat up liquids in drums, canisters, buckets, hobbocks and IBC containers. Depending on the application, different amounts of heat are introduced to keep the contents at an optimum processing temperature. Thereby the viscosity can be reduced to allow for easy pumping and crystallisation can be avoided. ...

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Drum and container heaters are used to heat up liquids in drums, canisters, buckets, hobbocks and IBC containers. Depending on the application, different amounts of heat are introduced to keep the contents at an optimum processing temperature. Thereby the viscosity can be reduced to allow for easy pumping and crystallisation can be avoided. Gas bottle heaters are used to heat compressed gas cylinders, e.g. to prevent icing at a large withdrawal rate and thereby to avoid negative effects on the required gas flow.

Features 
  
 
Drum heaters, IBC heaters and gas bottle heaters are flexible heating jackets, that are intalled directly on the container. Thus they allow a very efficient and space-saving heating directly on site. The even laying of the heating cable as well as a cosumized temperature control avoid overheating of the container and its contents. The robust design and high quality materials and components ensure a safe and reliable operation.

 

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Silicone heating mats

Silicone heating mats are found in many areas of industry and technology. They are used for heating containers, funnels, bunkers or bins, flasks, tables, antennas, mirrors and reflectors, machine elements, metering cabinets, heating baths, medical equipment etc. ...

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Silicone heating mats are found in many areas of industry and technology. They are used for heating containers, funnels, bunkers or bins, flasks, tables, antennas, mirrors and reflectors, machine elements, metering cabinets, heating baths, medical equipment etc. A silicone heating mat consists of heat conductor tracks – made of wire or etched foil – which are embedded between two strong, moisture- and temperature-resistant silicone layers with glass fabric reinforcement. The entire appliance is vulcanized to form a homogeneous entity. Shape, performance, profile and heating zones can be optimised for specific applications. Silicone heating mats retain their flexibility, even with temperatures down to –40 °C.

Advantages

  • Customized system
  • Even heat distribution to avoid local overheating
  • Fast heating up thanks to small mass, while post-heating is minimized
  • Good contact even on curved geometries
  • Very easy to clean
  • Close heat conductor routing permits high heat output

 

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Heating Tapes and Heating Cables

Heating Tapes and Heating Cables are used in laboratories and experimental facilities where an easily employed system is desired to heat shapes and parts to high temperatures or where it is important to ensure short heating-up periods. ...

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Heating Tapes and Heating Cables are used in laboratories and experimental facilities where an easily employed system is desired to heat shapes and parts to high temperatures or where it is important to ensure short heating-up periods. Advantages

  • Very high and constant heating power per metre
  • High operating temperature
  • Extremely flexible
  • Quick and easy installation

     

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    PILZ Laboratory Heaters - The Original

    PILZ laboratory heating mantles from Winkler have proven their worth in everyday laboratory use for decades and impress with their reliability and long service life. With a temperature range from 450 °C to 900 °C and flask volumes from 25 ml to 20 l, they open up a wide variety of applications. ...

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    PILZ laboratory heating mantles from Winkler have proven their worth in everyday laboratory use for decades and impress with their reliability and long service life. With a temperature range from 450 °C to 900 °C and flask volumes from 25 ml to 20 l, they open up a wide variety of applications. The matching accessories such as support rings, tripods, power selectors, temperature controllers and sensors support practical use in the laboratory.

     

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    Industrial Heating Mantles

    Industrial Heating Mantles are employed in the pharmaceutical, chemical and metal recycling industry in order to support chemical and biological reactions or distillation processes. The heat input is ensured by a heat conductor which is crocheted into the carrier material. ...

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    Industrial Heating Mantles are employed in the pharmaceutical, chemical and metal recycling industry in order to support chemical and biological reactions or distillation processes. The heat input is ensured by a heat conductor which is crocheted into the carrier material. The basic design of this heating mantle series corresponds to the PILZ laboratory heating mantles. However, the industrial mantles are mechanically reinforced because of the flask sizes. The mounting fixture includes four sturdy eyebolts, loosely connected to a support ring. The safety heating mantle is equipped with an additional temperature sensor (300 °C) per heating zone. There are suitable control devices available for both versions.

    Advantages

    • Hand-made products
    • Even heat distribution up to a glass flask volume of 200 litres
    • Built-in temperature sensor
    • 3 to 5 heating zones (depending on size)
    • Excellent workmanship combined with high-quality materials to guarantee a long service life

     

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    Heated housings and manifolds

    Heated housings and manifolds are important components for the gas analysis in environmental and process measurement. ...

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    Heated housings and manifolds are important components for the gas analysis in environmental and process measurement. With their help, the gas is maintained at the required temperature for an accurate measurement. Heated housings are suitable for temperature maintenance of pumps, filters or similar complex geometries. In a heated manifold gases can be mixed, buffered or passed through.

     

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    Heated Wall Bushings

    Heated Wall Bushings are on engine test beds or roller dynamometer test beds to channel measuring gases to the analyser-room securely and according to norms. ...

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    Heated Wall Bushings are on engine test beds or roller dynamometer test beds to channel measuring gases to the analyser-room securely and according to norms.

     

     

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    Thermal Silicone Insulations

    Where heat is not an undesirable by-product, but is purposefully induced, it is important to conserve it. For example, in heating industrial installations and chemical processes. Insulation plays an important role here. Only with the right insulation material does a heating system really work efficiently. ...

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    Where heat is not an undesirable by-product, but is purposefully induced, it is important to conserve it. For example, in heating industrial installations and chemical processes. Insulation plays an important role here. Only with the right insulation material does a heating system really work efficiently. Depending on the insulation grade and temperature difference, a reduction in the necessary heating power of up to 80% is possible with silicone insulation.

    Materials selection

    A - Solid silicone: Moulded parts according to customer specifications
    We manufacture the moulded part to your specifications. So every insulation fits precisely to your application and attains a high degree of efficiency. We offer insulation in the form of caps, jackets, housings or plugs for the different geometries of your application. With additives, we are in a position to cater for your needs with regard to fire protection and mechanical stability.

    B - Silicone foam: moulded parts and semi-finished products
    We offer insulations made of silicone foam as moulded products, but you can also get involved yourself and cut the suitable insulation for you to size. Application areas are less complex geometries such as pipes and fittings.

    C - Silicone panels: Semifinished product or mechanically formed according to customer specifications
    We manufacture panel material for insulation in various thicknesses. You can source them as panels, cut shapes or complete housings. We would also be pleased to manufacture versions for you with integrated electrical heating systems.

     

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    Seamless Heating Cable

    Seamless Heating Cable are usable in different areas of industry, most of all in the railway technology. Fitted in sections large surfaces, like floor and wall panels, can be heated. ...

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    Seamless Heating Cable are usable in different areas of industry, most of all in the railway technology. Fitted in sections large surfaces, like floor and wall panels, can be heated. It can be fitted along pipes or sewn on mats as well. The semless connection, the robust structure and special tests according to railway-norms make assure a safe application and a long life of the "Seamless Technology" heating cable.

     

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    Accessories

    One-stop shop for electrical ...

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    One-stop shop for electrical heating device.

     

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